Gas Holders (BOF, CO & BF) & Boosting Station Operation

Jindal Stainless, a leader in the steel industry, is actively seeking a highly experienced professional for the critical role of Gas Holders (BOF, CO & BF) & Boosting Station Operation. This pivotal position within our Fuel Management Department & Central Utility (Operation & Maintenance) requires a seasoned expert to oversee the safe and efficient operation of vital gas systems at our facilities. If you possess extensive experience in the operation and maintenance of gas holders, boosters, and associated fuel gas systems within a steel plant environment, we encourage you to join our dynamic team and contribute to our operational excellence.

As a key member of our operations team, the Gas Holders (BOF, CO & BF) & Boosting Station Operation specialist will play an indispensable role in ensuring the continuous and safe supply of fuel gases, critical for our steel manufacturing processes. This role demands a proactive individual with a deep understanding of gas management, process control, and safety protocols to maintain optimal plant performance and adherence to stringent industry standards.

Key Responsibilities

• Execute and oversee the safe and efficient operation of BF, BOF, COG, Mixed, and other essential Fuel Gas systems.
• Conduct continuous monitoring of Gas Holders, meticulously tracking levels, pressures, temperatures, and ensuring all safety interlocks are fully functional.
• Manage the operation and promptly troubleshoot any issues related to Gas Booster & Gas Mixing Stations (GBMS).
• Utilize SCADA, HMI, and PLC-based systems for real-time monitoring, process control, and data acquisition to optimize operations.
• Ensure precise fuel gas balancing between generation sources and consumption points to maintain operational stability.
• Implement gas mixing protocols according to specified ratios and plant-specific requirements for various processes.
• Manage comprehensive gas pipeline operations including charging, purging, testing, planned shutdowns/startups, and swift response to emergency situations.
• Maintain optimal gas network pressure and guarantee the secure distribution of gas throughout the plant infrastructure.
• Plan and execute preventive maintenance activities and shutdown strategies for Gas Holders, Boosters, and gas lines.
• Ensure rigorous compliance with SOP, HIRA, ESI, IMS, PSM, and all process safety regulations.
• Conduct and oversee Gas Safety Training programs and ensure strict adherence to Permit-to-Work procedures.
• Prepare accurate operation logs, detailed Gas Balance Reports, and various management reports for informed decision-making.
• Perform precise Specific Energy Consumption & Carbon Emission calculations to support sustainability initiatives.
• Oversee the integrated management of Fuel Gas-Steam-Power Balance to optimize energy utilization.

Requirements

• A Bachelor’s degree in Engineering (BE / B.Tech) is mandatory.
• A minimum of 10 to 12 years of progressive experience in Gas Holders (BOF, CO & BF) & Boosting Station Operation within the steel industry is essential.
• Demonstrated expertise in Fuel Gas / Gas Holder / Gas Booster / SCADA Operations in a large-scale steel plant setting.
• Proficiency in using SCADA, HMI/PLC, and DCS systems for process monitoring and control.
• Strong understanding of SAP PM for maintenance planning and execution.
• In-depth knowledge of energy management principles and gas safety protocols.
• Proven ability to troubleshoot complex operational issues and implement effective solutions.
• Excellent analytical skills for preparing detailed reports and performing technical calculations.

What We Offer

• An opportunity to work with Jindal Stainless, a reputable leader in the steel manufacturing sector.
• A challenging and rewarding role that places you at the heart of critical plant operations.
• A collaborative and supportive work environment focused on innovation and safety.
• Opportunities for professional growth and continuous learning within a robust industrial setting.
• A chance to significantly contribute to the efficiency and sustainability of our operations.